Urea Production Cost Analysis Report

1 Preface
2 Scope and Methodology
    2.1 Objectives of the Study
    2.2 Stakeholders
    2.3 Research Methodology
3 Executive Summary
4 Global Urea Market
    4.1 Market Overview
    4.2 Historical and Current Market Performance
    4.3 Impact of COVID-19
    4.4 Market Forecast
    4.5 Market Breakup by Segment
    4.6 Market Breakup by Region
    4.7 Price Trends
        4.7.1 Urea Price Trends
        4.7.2 Product Margins
5 Urea Manufacturing Process
    5.1 Product Overview
    5.2 Detailed Process Flow
    5.3 Various Types of Unit Operations Involved
    5.4 Mass Balance and Raw Material Requirements
6 Production Cost Analysis
    6.1 Raw Material Cost Analysis
        6.1.1 Price Trend of Raw Materials Required
        6.1.2 Total Expense on Raw Materials
    6.2 Utility Cost Analysis
        6.2.1 Electricity Costs
        6.2.2 Steam Costs
        6.2.3 Process Water Costs
        6.2.4 Total Expense on Utilities
    6.3 Operating Cost Analysis
        6.3.1 Salaries and Wages
        6.3.2 Plant Overheads
        6.3.3 Tax and Insurance
        6.3.4 Packaging Costs
        6.3.5 Transportation Costs
        6.3.6 Sales and Administration Costs
        6.3.7 Total Operating Costs
    6.4 Capital Cost Analysis
        6.4.1 Land and Site Development Costs
        6.4.2 Civil Work Costs
        6.4.3 Plant Machinery and Commissioning Costs
            6.4.3.1 Plant Machinery Costs
            6.4.3.2 Auxiliary Equipment Cost
            6.4.3.3 Electrical Works and Piping Costs
            6.4.3.4 Other Fixed Costs
        6.4.4 Working Capital Requirements for Plant Operation
        6.4.5 Total Capital Investment Required
    6.5 Total Production Cost
7 Annexure
    7.1 Raw Material Suppliers    
    7.2 Plant Machinery Suppliers

List of Figures
Figure 1: Global: Urea Market: Major Drivers and Challenges
Figure 2: Global: Urea Market: Value Trends (in Million US$), 2018-2023
Figure 3: Global: Urea Market Forecast: Value Trends (in Million US$), 2024-2029
Figure 4: Global: Urea Market: Breakup by Segment (in %), 2023
Figure 5: Global: Urea Market: Breakup by Region (in %), 2023
Figure 6: Urea: Price Trends, 2018 & 2023
Figure 7: Urea: Margins Across Various Stages of the Supply Chain
Figure 8: Urea: Breakup of Costs
Figure 9: Urea Price Structure
Figure 10: Urea: Manufacturing Process Flow
Figure 11: Urea: Manufacturing Process: Conversion Rate of Raw Materials
Figure 12: Urea: Raw Material Price Trends, 2018 & 2023
 
List of Tables
Table 1: Urea Manufacturing: Raw Material Requirements
Table 2: Urea Manufacturing: Raw Material Costs
Table 3: Urea Manufacturing: Electricity Costs
Table 4: Urea Manufacturing: Steam Costs
Table 5: Urea Manufacturing: Process Water Costs
Table 6: Urea Manufacturing: Total Utility Costs
Table 7: Urea Manufacturing Plant: Costs Related to Salaries and Wages
Table 8: Urea Manufacturing: Packaging Costs
Table 9: Urea Manufacturing: Transportation Costs
Table 10: Urea Manufacturing: Sales and Administration Costs
Table 11: Urea Manufacturing: Total Operating Costs
Table 12: Urea Manufacturing: Costs Related to Land and Site Development
Table 13: Urea Manufacturing: Costs Related to Civil Works
Table 14: Urea Manufacturing: Costs Related to Plant Machinery
Table 15: Urea Manufacturing: Costs Related to Auxiliary Equipment
Table 16: Urea Manufacturing: Costs Related to Electrical works and Piping
Table 17: Urea Manufacturing: Total Costs Related to Plant Machinery and Commissioning
Table 18: Urea Manufacturing: Working Capital Requirements
Table 19: Urea Manufacturing: Total Capital Investment Required
Table 20: Urea Manufacturing: Total Production Cost
Table 21: Urea Manufacturing: Raw Material Suppliers
Table 22: Urea Manufacturing: Machinery Suppliers